Basic Information
Raw Materials
Natural Rubber, Alumina Ceramic
Feature
Wear-resistant, Impact-resistant, Heat-resistant, Insulating
Process
Hot Vulcanizing Process
Application
Mining, Cement, Power Plant, Metallurgy
Shape
Square, Hexagonal, Cylindrical, Rectangle
Product Description
RUBBER AND CERAMIC COMPOSITE WEAR-RESISTANT PRODUCTS utilize a specialized hot vulcanization process to integrate toughened ceramic sheets into a steel plate groove equipped with special rubber. This structure is further reinforced with countersunk bolts for secure installation.
The unique toughening formula forms a strong crystal bond, enhancing the impact resistance of alumina ceramics to 3 to 5 times that of standard wear-resistant ceramics. This significantly reduces maintenance costs and extends equipment service life by over 10 times.
Raw materials include high-purity alpha alumina and crystal growth inhibitors, prepared with advanced powder technology to ensure uniform distribution and superior flowability.
Specifications & Customization
- Square bricks: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm
- Ceramic plate: 100x100x6~50mm, 150x100X6~50mm
- Hexagonal tiles: S12xT3~20mm, S19xT6~25mm
- Ceramic tiles: 40x40x40mm, 32x32x22mm
- Ceramic cylinder/rod: 6x6mm, 15x15mm, 20x20mm, 50x50mm
Industrial Applications
Widely used in material conveying systems, pulverizing systems, ash discharge, and dust removal systems across sectors such as thermal power, steel, smelting, mining, chemical, and cement plants.
Frequently Asked Questions
Q1: What are the main benefits of using ceramic rubber composite liners?
It combines the high hardness of ceramics with the impact resistance of rubber, extending equipment life by over 10 times and reducing maintenance downtime.
Q2: Can the size and shape of the liners be customized?
Yes, we provide fully customizable options including square, hexagonal, cylindrical, and rectangular shapes based on your specific equipment requirements.
Q3: What industries are these products most suitable for?
They are ideal for thermal power, mining, cement, steel, and any industry involving heavy material conveying and high-wear environments.
Q4: How does the hot vulcanization process improve performance?
The hot vulcanization process ensures a permanent and incredibly strong bond between the ceramic and the rubber/steel backing, preventing delamination during high-impact use.
Q5: What is the Alumina content in the ceramic components?
The liners utilize high-purity alumina ceramic with a content of 95%, ensuring premium wear resistance and durability.
Q6: Are these liners resistant to corrosion and cold?
Yes, the composite material is designed to be corrosion-resistant, insulating, and cold-resistant, making it suitable for harsh outdoor and chemical environments.
Xingli Industrial Ceramics
