Steel Backed Composite Ceramic Wear Liners Protect Conveyor Transfer Chute

Basic Information

Model NO.

DB-TCM

Material

Ceramic, Rubber/ Polyurethane and Steel Mild Plate

Type

Composite Wear Liner

Process

Hot Vulcanizing Process

Al2O3 Content

92% or 95%

Certificate

ISO9001:2008, SGS

Production Capacity

10000 PCS/Month

Origin

Henan, China

Our Advantages

Professional wear resistant chute liner manufacturer.
Reliable factory with extensive industry experience.
High quality and consistency in every production batch.
ISO9001, ISO45001, ISO14001 certified manufacturing facility.

Product Features

Ceramic liner with rubber pad: Embedding 92% Al2O3 alumina ceramic tiles into an energy-absorbing rubber or polyurethane matrix, bonded to a steel backing plate via hot vulcanizing.

Energy-absorbing matrix: Helps reduce impact energy and prevents ceramic tiles from breakage.

Steel backing plate: Equipped with studs for easy and secure installation.

High Alumina Ceramic Specs

Al2O3 > 92% composition for superior hardness.
Available shapes: Square, rectangular, cylindrical, or hexagonal.
Custom thickness based on materials handled, lump size, and fall height.

Standard Sizes & Types

Type 1: Moderate to Heavy Abrasion

Cylinder Ceramic: Φ20 x 20 mm
Steel Plate: 6mm | Total Thickness: 36mm
Available Sizes: 250x250x36, 300x300x36 mm

Type 2: Heavy Abrasion and High Impact

Cylinder Ceramic: Φ31 x 31 mm
Total Thickness: 51mm
Available Sizes: 250x250x51, 300x300x51, 500x500x51 mm

Delivery & Packaging

Standard export packing: Plywood pallet (no wood, no fumigation required).

Pallet Details: 1000*1000*620mm | Weight: Approx 1.2 tons.

Container Capacity: 20~24 pallets per 20GP container.

Frequently Asked Questions (FAQ)

Q1: What materials are used in these composite wear liners?

The liners are composed of high alumina ceramic tiles (92% or 95% Al2O3), an energy-absorbing rubber or polyurethane matrix, and a mild steel backing plate.

Q2: How are the ceramic tiles attached to the rubber and steel?

The components are bonded together using a high-pressure hot vulcanizing process, ensuring a permanent and durable connection.

Q3: Can these liners handle high-impact applications?

Yes, the rubber/polyurethane layer acts as a cushion to absorb impact energy, which prevents the brittle ceramic tiles from cracking under heavy load.

Q4: What is the benefit of the steel backing plate?

The steel plate provides structural rigidity and includes welded studs, making the liner very easy to install on conveyor chutes and hoppers.

Q5: Are custom sizes available?

Yes, while we have standard sizes (like 250x250mm or 500x500mm), we can manufacture irregular sizes and different thicknesses based on your specific request.

Q6: What certifications does your manufacturing process have?

Our production is strictly managed under ISO9001:2008, ISO45001, and ISO14001 quality and environmental standards.