Wear Resistant Liner Composite Rubber Ceramic Wear Plate

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Wear Resistant Liner Composite Rubber Ceramic Wear Plate

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Product Description

Basic Specifications

Model NO.

DB-TCM

Material

Alumina Ceramic + Rubber + Cn Layer / Steel Plate

Type

Wear Resistant Liner

Suitable

Conveyor, Chute, Hopper, Bin, Pipe, Mine, Quarry

Function

Wear, Abrasion and Impact Protection

Ceramic Shape

Cylindrical, Hexagonal and Square Tile

Install Method

Steel Plate and Studs, or Bonding Layer

Ceramic Content

92% / 95% Alumina

Process

Hot Vulcanizing

Capacity

5000 pieces Per Month

Product Overview

We are a professional manufacturer of wear-resistant rubber ceramic liners, mats, plates, and panels. We produce various kinds of rubber ceramic liners to meet different industrial applications, with custom sizes and structures available to suit your specific needs.

Key Advantages:

Over 20 years of expertise in wear products and conveyor accessories.
Extensive experience in international markets.
ISO9001:2015 certified production facility.
Strict QC/QA protocols ensuring consistent high quality.
Customized solutions for extreme abrasion and impact environments.

Wear Resistant Liner Composite Rubber Ceramic Wear Plate: This solution embeds high alumina tiles into a rubber matrix via vulcanization. The rubber cushion effectively prevents ceramic tiles from breaking under high impact, while the ceramic tiles provide industry-leading wear resistance.

Structure & Composition

High Alumina Ceramic: 92% & 95% Ceramics. Available in square, rectangular, cylindrical, or hexagonal shapes.

Cushion Rubber: Superior impact-absorbing rubber compound.

Connection Options: CN bonding layer for cold glue adhesive, or bolt-on/weld-on steel backing plates.

Type 1: Ceramic + Rubber + Steel back plate + Studs (Welded mounting studs).

Type 2: Ceramic + Rubber + CN bonding layer (Cold vulcanization).

Type 3: Ceramic + Rubber + Countersunk (Install by bolts and studs).

Type 4: Rubber + Steel backing plate + Studs.

Technical Parameters

Alumina Ceramic Tiles
1	Alumina (Al2O3)	%	92% / 95%
2	Density	g/cm3	3.62
3	Water Absorption	%	≤0.01
4	Hardness	Mohs	9
Rubber Properties
1	Material	-	NR & SBR Blend
2	Gravity	g/cm3	1.15
3	Hardness	Shore A	60 ± 5
4	Steel Plate	-	Mild Steel / Stainless Steel

Features & Applications

Excellent impact and wear resistance.
Significant noise reduction during operation.
Extended equipment service life.
Cost-effective maintenance and reduced downtime.

Related Products

Our comprehensive range includes: Polyurethane Sheets, Rubber Ceramic Pulley Lagging, Conveyor Belt Cleaners, Impact Beds/Bars, Steel Cord Wire Strippers, and custom-molded rubber products.

Frequently Asked Questions

What are the main components of the wear-resistant liner?

The liner is a composite material consisting of high alumina ceramic tiles embedded in a resilient rubber matrix, often backed by a steel plate or a CN bonding layer.

What applications is this product suitable for?

It is ideal for chutes, hoppers, bins, conveyor transfer points, and pipes in industries like mining, quarrying, and bulk material handling.

How do I choose between the bonding layer and steel plate installation?

The CN bonding layer is used for cold bonding applications, while the steel backing with studs is preferred for heavy-duty mechanical fastening and easy replacement.

Does the rubber help with noise reduction?

Yes, the elastic nature of the rubber matrix significantly dampens vibration and reduces noise levels during material impact.

Are custom sizes and shapes available?

Absolutely. We accept customization for various dimensions and ceramic tile configurations to match your specific equipment geometry.

What certifications do your products hold?

Our products are manufactured in an ISO9001:2015 certified factory and have been audited by SGS for quality assurance.