High Temperature Alumina Ceramic Composite Welding Wear Resistant Steel Bend Elbow Pipe

Customization: Available
Standard: GB, Hg, Jb, Yb
Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard

Product Description

Overview
Ceramic Composite Pipe
Basic Info.
Model NO.Ceramic Lined Pipe
MaterialStainless steel
TypeWear Resistant Pipe
CapabilitiesODM, OEM
Hardness (hvkgf/mm2)1100-1400
Crush Strength350-400 MPa
Shear Strength15 MPa
Steel Pipe Diameter68-630 mm
Steel Pipe Wall Thickness8-14 mm
Wear Layer Thickness4-6 mm
Transport PackageWooden Box
Product Description

Composite ceramic steel pipe is a high-tech composite material manufactured by the self-propagating high-temperature synthesis method (SHS). This process uses an aluminothermic reaction to melt reactants, separating Al2O3 and Fe under centrifugal force.

The tube consists of three distinct layers:

  • Corundum Ceramic Layer: Dense AL2O3 formed at temperatures above 2000 ℃.
  • Transition Layer: Ensures a firm metallurgical bond.
  • Steel Pipe Layer: Provides structural integrity.
High Temperature Ceramic Pipe Key Features:

Excellent corrosion resistance, superior wear resistance, high strength, and exceptional toughness. It maintains strong resistance to mechanical and thermal shocks and supports standard processing such as turning, grinding, and welding.

Wear Resistant Steel Bend
Technical Parameters
Pipe Diameter (mm) Wall Thickness (mm) Wear Layer (mm) Pipe Diameter (mm) Wall Thickness (mm) Wear Layer (mm)
68 - 838 - 104168 - 1948 - 104
89 - 1148 - 104203 - 24510 - 124-5
121 - 1598 - 104273 - 35110 - 144-6
402 - 50012 - 145 - 6530 - 63012 - 145-6
Support customization of various sizes.
Ceramic Lining 1
Ceramic Lining 2
Ceramic Lining 3
Key Advantages
🛡️ Wear & Corrosion Resistance

Exceptional durability in abrasive environments and anti-scaling properties for fluid transport.

💰 Cost Efficiency

Lightweight design reduces support/hanger costs and handling expenses. Engineering costs are 20-30% lower than standard wear-resistant steel pipes.

🌡️ Temperature Stability

Operates normally within -50 ~ 900 °C with low linear expansion coefficients.

🛠️ Easy Installation

Can be connected via welding or flanges, saving 20-30% of steel compared to traditional pipes.

Applications
Industrial Application

Ceramic lined pipes are essential in industrial environments where pipelines face extreme abrasion and corrosion, including:

  • Mining and Ore Processing
  • Power Generation (Coal ash handling)
  • Oil and Gas Transportation
  • Chemical Processing Plants
Manufacturing Excellence
Production Process
Frequently Asked Questions
What is the manufacturing method for these pipes?
They are produced using the self-propagating high-temperature synthesis (SHS) method, which creates a firm metallurgical bond between the ceramic and steel layers.
What is the maximum operating temperature?
These ceramic-lined pipes can operate reliably within a temperature range of -50 °C up to 900 °C.
Can these pipes be welded?
Yes, the composite structure allows for conventional welding and flange connections, making installation and construction very convenient.
Are custom sizes available?
Yes, we support customization for various diameters and wall thicknesses to meet specific industrial requirements.
What makes these better than standard steel pipes?
They offer significantly higher wear and corrosion resistance, are lighter in weight, and reduce overall engineering costs by up to 20-30%.
In which industries are these pipes most commonly used?
They are widely used in mining, power generation, oil and gas, and chemical processing where abrasive or corrosive materials are transported.

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