High-performance engineering configurations customized for dry and wet materials routing, mechanical vibration control, and high-velocity bulk transfer systems.
Rajshahi division is transitioning rapidly from an agricultural powerhouse to a key node in industrial manufacturing and infrastructure development. With massive river sand dredging activities along the Padma River, expanding food processing and flour-milling conglomerates, and a growth in cement production, the regional need for heavy-duty material handling machinery has scaled dramatically. In these environments, material transit systems like chutes, bins, hoppers, and vibratory feeders are constantly subjected to destructive wear profiles.
Untreated contact surfaces lead to frequent plant shutdowns, severe product contamination, and catastrophic structural failures. Our Steel-backed Alumina Ceramic Tiles solve this issue by offering a multi-layered design. Combining the extreme surface hardness of alpha-alumina with a rubber dampening sheet and structural steel backing, this composite panel handles high-velocity impact loads and severe sliding abrasion under high temperature and humidity regimes.
We leverage high-purity raw materials combined with state-of-the-art cold isostatic pressing and high-temperature gas-fired tunnel kilns. Here is how our wear plates achieve their market-leading durability:
Sintered at temperatures exceeding 1650°C, the resulting alpha-alumina ceramic crystals achieve a Mohs hardness of 9. This makes them highly resistant to high-speed sliding wear caused by materials like riverine sand, dry grains, and mineral aggregates.
Natural rubber with a high tensile strength (>15 MPa) serves as a thermal and mechanical damping layer, absorbing the impact energy of falling bulk materials and preventing the ceramic tiles from fracturing.
Manufactured from high-grade structural carbon steel (Q235, Q345, or equivalents) and integrated with weldable studs or pre-welded bolts, allowing for quick mechanical fastening onto raw steel substrates.
| Performance Characteristic | Alumina Content: 92% Grade | Alumina Content: 95% Grade | Zirconia Toughened (ZTA) Grade |
|---|---|---|---|
| Bulk Density (g/cm³) | ≥ 3.60 | ≥ 3.65 | ≥ 4.10 |
| Rockwell Hardness (HRA) | ≥ 85 | ≥ 88 | ≥ 90 |
| Flexural Strength (MPa) | ≥ 280 | ≥ 320 | ≥ 450 |
| Impact Toughness (KJ/m²) | ≥ 4.5 | ≥ 5.0 | ≥ 8.0 |
| Ideal Application in Rajshahi | Grain and general feed chutes | Dredged sand & concrete hoppers | Primary lime silos & ash lines |
Globally, materials processing operations are shifting away from traditional carbon steels and surface weld hardfacing. Advanced industrial operations are demanding composites that reduce lifecycle costs, lower carbon footprints, and reduce energy consumption. Sintered ceramics perform exceptionally well because their low friction coefficient reduces material blockage, meaning conveyor belts and feed motors draw less current to transport the same tonnage.
In Rajshahi and surrounding industrial zones, high humidity and elevated temperatures present unique operational challenges. Standard wear plates bonded with low-grade epoxy resins suffer from adhesive breakdown and tile shedding. Our products address this by using an advanced hot vulcanization process that chemically bonds the steel, rubber, and ceramic interfaces. This ensures the tiles remain securely attached even under continuous thermal and moisture cycling.
Large procurement agents in the cement and mining sectors prioritize supplier reliability, shipping logistics, and traceable quality documentation. Our direct supply channel from our advanced production facilities to the industrial sites in Rajshahi provides several key advantages:
As a prominent manufacturer and exporter of wear-resistant industrial ceramics, our advanced factories operate under strict Factory 4.0 protocols. By deploying computerized powder preparation, automatic dry presses, and continuous temperature-controlled roller kilns, we maintain batch-to-batch consistency. Each steel-backed plate undergoes ultrasound testing to verify that the vulcanization interface is free of micro-voids, cracks, or structural defects.
Our logistics system provides resilient shipping coordinates to destinations worldwide, including direct industrial routes serving Rajshahi, Bangladesh. By maintaining strategic raw material reserves and automated production schedules, we protect our global partners from cost volatility and sudden supply disruptions.
Hunan YIbeino New Materials Co., Ltd. has passed the ISO9001:2015 quality system certification. The company has a strict quality control system. Product design, manufacturing, and installation services are fully integrated into the ISO quality management system. From raw material purchase and ingredients, All aspects from production process management to factory inspection and control ensure stable product performance and excellent quality.
The company has users all over the world, mainly exporting to the United States, Germany, Sweden, India, Turkey, the Netherlands, Italy, Spain, Japan, South Korea, Russia, Vietnam and other countries. The company adheres to the business philosophy of "integrity, hard work, innovation" and adheres to the "customer We provide our customers with high-quality services based on the principle of "quality first", welcome to patronize us!
It is an enterprise specializing in the production of industrial alumina ceramic, zirconia ceramic, and carbon-silicon products, focusing on providing wear-resistant ceramic ball grinding media, alumina lining, ceramic liner, ceramic pipe, inert alumina ball for catalyst support.
Company Advantage: The company is a manufacturing enterprise, we have many years of on-site industry experience and can provide customers with the best equipment anti-wear design, product samples, quality service, and competitive prices.
Company Honor: The product patents are as follows: "A kind of elbow of pump pipe discharge anti-clogging pipe", "A lining board installation structure", "A lining board processing console", "A conveying device for ceramic-lined pipes" etc.
Sales Network: Our products are exported all over the world. Our company has always insisted on the business principle of "quality, innovation, and customers first".
Pre-sales: The business manager goes to the customer site or communicates by phone in the early stage, provides a reasonable anti-wear solution according to the operating conditions of the equipment, and then makes a project budget quotation.
On-sale: After fully understanding the operating status of the customer's equipment, design drawings for customized products for the customer, and submit them to the customer for confirmation.
After-sales: Arrive at the customer site (China) within 48 hours to solve the problem.
Product quality assurance: The products have passed the ISO90001 quality system certification and ISO14000 environmental management system certification, and the products are included in the ISO quality management system from research and development, design, production, and installation. Strict quality inspection is carried out before the product leaves the factory to ensure that the quality of the product is 100%.
Review our full line of composite liners, ceramic lagging panels, and high-hardness wear tiles built for structural steel retrofits in Rajshahi.
Answers to common engineering questions regarding the application, lifespan, and installation of steel-backed ceramic wear solutions.
While chromium carbide plates provide decent abrasion protection, they are loud, heavy, and wear down quickly when handling fine, highly abrasive particles like river sand or grain hulls. Steel-backed alumina tiles offer a surface hardness of HRA ≥ 85 to 90, which prevents sliding abrasion. Additionally, the integrated rubber backing dampens high-impact forces that would typically crack chromium carbide overlays.
High relative humidity and elevated seasonal temperatures can cause low-quality epoxies or vulcanization layers to delaminate. Our factory uses a specialized hot vulcanization process that chemically bonds the steel, rubber, and ceramic components. This creates a strong adhesive bond (>4 MPa shear strength) that resists moisture infiltration and prevents tile shedding in warm, humid conditions.
We offer two main installation configurations: weld-on and bolt-on. Bolt-on panels feature pre-welded M16 or M20 studs on the back of the steel plate, allowing for secure mechanical mounting through pre-drilled holes in your chutes. Weld-on panels are designed with countersunk holes that let installers plug-weld the steel backing directly to the chute substrate before inserting a matching ceramic plug to seal the hole.
Standard configurations can ship within 15 to 20 days. Custom panel shapes and specialized layouts require design approval and customized molding, which typically adds 10 to 15 days. Containers are shipped via major sea ports like Chittagong or Mongla, and then transported by rail or road networks to Rajshahi.
Yes. For high-impact areas, we recommend using thicker rubber cushioning (up to 20mm or 30mm) combined with thicker Zirconia Toughened Alumina (ZTA) tiles. ZTA tiles provide higher impact toughness (up to 8.0 KJ/m²) compared to standard 92% alumina tiles, protecting the lining from fracture under heavy impact loads.
Our engineering team can customize the dimensions, tile thickness, steel plate thickness, and stud patterns to fit your equipment drawings. Contact us for custom quotes, samples, or technical consultations.
Xingli Industrial Ceramics
