Browse our top-tier catalog of extreme wear liners, vulcanized rubber ceramic panels, and premium cermet components built for continuous operation.
Industrial components in high-throughput sectors like cement manufacturing, mining processing, and coal-fired generation face combined destructive forces: severe wear abrasion, impact load stress, and chemical erosion. Standard steel alloys quickly fail under these workloads, requiring high replacement costs and plant downtime.
By bonding high-performance industrial ceramics—such as Alumina (Al₂O₃), Zirconia Toughened Alumina (ZTA), and Silicon Carbide (SiC)—onto tough steel backings via structural vulcanization, chemical bonding, or mechanical bolting, our factories produce wear parts with unmatched lifecycle capacity. The resulting composite benefits from the extreme hardness of industrial ceramics paired with the structural flexibility and impact absorption of steel and rubber matrix backings.
Our structures combine specialized raw material classes optimized according to customized system configurations:
| Material Type | Hardness (HV) | Density (g/cm³) | Max Temp (°C) |
|---|---|---|---|
| 92% / 95% Alumina | 1300 - 1500 | 3.60 - 3.65 | 1400 |
| ZTA (Zirconia Toughened) | 1600 - 1750 | 4.10 - 4.25 | 1450 |
| Silicon Carbide (SiC) | 2200 - 2500 | 3.02 - 3.15 | 1380 |
| Cermet Matrix | 1100 - 1400 | 5.80 - 6.20 | 850 |
The manufacturing alliance represented here comprises two of China's most trusted advanced material pioneers: Zibo Xingli Industrial Ceramics Co., Ltd and Hunan Yibeino New Materials Co., Ltd. Together, we represent decades of on-site wear diagnostics and specialized metallurgical production.
Zibo Xingli Industrial Ceramics Co., Ltd specializes in the production of industrial alumina ceramics, zirconia ceramics, and carbon-silicon products. Our core manufacturing capabilities focus on providing highly reliable wear-resistant ceramic ball grinding media, alumina lining components, structural ceramic liners, custom-fit ceramic pipes, and inert alumina balls engineered for refinery catalyst supports.
Hunan Yibeino New Materials Co., Ltd. operates under strict quality guidelines certified to ISO9001:2015 quality system standards. Product conceptualization, advanced manufacturing, and technical site installations are fully integrated into our comprehensive ISO quality workflows. From strict inspection of raw materials to automated kiln sintering and factory discharge controls, we ensure every composite panel or lined elbow performs consistently under severe wear conditions.
We stay at the forefront of wear science by investing heavily in next-generation material designs and smart diagnostic systems.
By transitioning from mechanical bonding to chemical in-situ ceramic growth, our R&D teams are working to eliminate interfacial shear failures, allowing steel-ceramic components to handle extreme sheer loads without peeling.
Integrating micro-electronic sensor arrays directly within vulcanized rubber-ceramic linings. These smart linings send real-time wear depth diagnostics to control centers to prevent costly unplanned pipeline failures.
Fine-tuning zirconia volume fractions inside alumina bases to achieve phase transformation toughening (PTT). When under impact, zirconia crystals expand to halt micro-fractures before they spread.
How our steel-ceramic composite structures solve extreme mechanical wear issues across key industrial processes worldwide.
Chutes, transfer hoppers, and hydrocyclones deal with severe sliding abrasion from heavy ore slurries. Our three-in-one ceramic wear plates absorb massive kinetic energy and prolong component lifespans by up to 500% compared to hardened structural steels.
Cement raw meal vertical roller mills grind harsh silica and clinker raw ingredients. The process requires highly reliable wear components. Our cermet grinding table parts and high-wear-resistant cermet grinding disc liners ensure stable output, lower vibrations, and continuous operational runtime.
Pulverized coal dust moving at high speeds quickly wears down pipes and elbows. Custom 95% alumina ceramic-lined steel pipe elbows and fittings prevent localized wall wear-through, ensuring safe plant operation.
As leading Chinese composite structures factories, Zibo Xingli and Hunan Yibeino have transitioned to modern automated manufacturing systems. This shift ensures high product precision, stable sintering quality, and efficient production runs.
By using automated raw material batching systems and high-tonnage dry press molding machines, we eliminate density variations in our ceramic tiles. Our high-temperature gas kilns use digital heat control curves, ensuring uniform sintering that prevents interior thermal stresses and micro-pores.
| Production Stage | Smart Process Advantage | Quality Impact |
|---|---|---|
| Spray Sieve Granulation | Centrifugal spray drying of sub-micron powders | Optimized powder flowability and press density |
| Isostatic Pressing | Multi-directional hydraulic compression up to 250 MPa | Flawless structural green bodies with no air voids |
| Computerized Sintering | Strict 64-step computer controlled kiln heat cycles | Fully developed alpha-alumina crystalline phases |
| Vulcanization Bonding | Controlled hot press molding of rubber to steel backing | Peel strength values exceeding 8 MPa (Rubber to Steel) |
Our ongoing investment in production technology has secured us multiple core utility patents, which keep us at the forefront of wear-resistant design:
We support our international procurement partners through structured project management, from site analysis to post-installation support.
Our engineering managers communicate via online conferences or visit client sites directly. We analyze the impact force, velocity, pH value, and temperature of handled materials to recommend the right ceramic formulation and provide detailed project budgeting.
Once we confirm the operating parameters of your equipment, our technical designers draft precise CAD/3D drawings for review. This ensures exact clearances, correct bolt patterns, and seamless field installations.
We provide long-term wear tracking for our composites. For domestic sites in China, our team arrives within 48 hours to resolve any operational issues. For international plants, we offer remote assistance, wear life tracking, and emergency replacement parts planning.
Answers to key engineering and procurement questions about our wear-resistant steel-ceramic composite structures.
We supply premium custom liners, silicon carbide wear plates, and specialized heating elements worldwide.
Xingli Industrial Ceramics
