Wear Resistant Zta Ceramic Rubber Wear Plate Steel Backed Panel Ceramic Wear Liner

Customization: Available
Standard: JIS, GB, DIN, BS, ASTM, AISI
Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard, Chemical Plant, Steel and Iron Plant, Coal Fired

Product Description

Basic Specifications

Material
Alumina Ceramic + Rubber + Cn Layer / Steel Plate
Type
Ceramic Wear Liner
Application
Conveyor, Chute, Hopper, Bin, Pipe, Mine, Quarry
Function
Wear, Abrasion and Impact Protection
Ceramic Shape
Cylindrical, Hexagonal, Square, Spherical
Installation
Steel Plate and Studs, or Bonding Layer
Certification
ISO9001, SGS, CE
Capacity
5000 pieces Per Month

Why Choose Our Solutions

We are a professional manufacturer of wear-resistant rubber ceramic liners, mats, plates, and panels. We produce various types of rubber ceramic liners to meet different industrial applications, offering custom sizes and structures.

  • Over 20 years of experience in wear products and conveyor accessories.
  • Extensive export experience to UK, France, Chile, Canada, USA, Australia, Russia, and more.
  • SGS audited supplier and ISO9001 certified production facility.
  • Strict QC/QA processes ensuring high quality and consistency.

Product Overview

Wear resistant ZTA Ceramic Rubber Wear Plate Steel Backed Panel Ceramic Wear Liner

Composite ceramic rubber lining plates involve embedding high alumina tiles into rubber via vulcanization. The rubber cushion prevents ceramic tiles from breaking under heavy stress.

The ceramic tiles provide excellent wear resistance, while the elasticity of the rubber effectively reduces impact forces. This composition solves both wear and impact issues for chutes, pipes, hoppers, bins, and cyclones.

Ceramic Rubber Wear Plate

ZTA Ceramic Technology: Zirconia Toughened Alumina (ZTA) is a superior wear-resistant material created by adding pure zirconia (ZrO2) to alumina. This significantly improves toughness, making it one of the most effective methods for protecting industrial equipment.

ZTA Ceramic Properties
Ceramic Tiles

Available Structures

Type 1: Ceramic + Rubber + Steel Back Plate + Studs

Fastening method: Welded mounting studs for easy installation.

Type 1 Liner
Type 2: Ceramic + Rubber + CN Bonding Layer

Fastening method: Cold vulcanization via bonding adhesive.

Type 2 Liner
Type 3: Ceramic + Rubber + Countersunk

Fastening method: Installation by bolts and studs.

Type 3 Liner
Type 4: Rubber + Steel Backing Plate + Studs

Fastening method: Welded mounting studs for easy installation.

Type 4 Liner

Applications & Product Range

Proven quality on-site with no ceramic tiles falling off. Ideal for hard rock mining and bulk materials handling.

Application Site

Main Product Line:

  • Conveyor Belt Scrapers and Cleaners
  • Ceramic Rubber Wear Liners & Mill Liners
  • Ceramic Rubber Pulley Lagging
  • Impact Beds and Bars
  • Custom Polyurethane and Rubber Products

Certifications:

Certificates

Frequently Asked Questions

1. What is the difference between ZTA and standard Alumina ceramic?
ZTA (Zirconia Toughened Alumina) incorporates zirconia particles which significantly increase the toughness and impact resistance compared to standard 92% or 95% alumina ceramics.
2. How are the ceramic liners fixed to the equipment?
We offer multiple fastening methods: welded mounting studs on steel backing plates, countersunk holes for bolts, or a CN bonding layer for cold vulcanization bonding.
3. Can the liners be customized for specific shapes?
Yes, we provide customized sizes and shapes. Ceramic tiles are available in square, rectangular, cylindrical, or hexagonal forms to fit your specific equipment geometry.
4. What industries typically use these rubber ceramic liners?
They are widely used in mining, coal power plants, cement factories, steel mills, and any industry involving bulk material handling in chutes, hoppers, and bins.
5. Does the rubber layer help with noise reduction?
Yes, the elastic rubber cushion not only absorbs impact to protect the ceramics but also significantly reduces noise levels during material transport.
6. Are your products certified for international use?
Yes, our facility is ISO9001:2015 certified, and our products are SGS audited, ensuring international quality and safety standards.

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