Why Choose Our Solutions
We are a professional manufacturer of wear-resistant rubber ceramic liners, mats, plates, and panels. We produce various types of rubber ceramic liners to meet different industrial applications, offering custom sizes and structures.
- ✓ Over 20 years of experience in wear products and conveyor accessories.
- ✓ Extensive export experience to UK, France, Chile, Canada, USA, Australia, Russia, and more.
- ✓ SGS audited supplier and ISO9001 certified production facility.
- ✓ Strict QC/QA processes ensuring high quality and consistency.
Product Overview
Wear resistant ZTA Ceramic Rubber Wear Plate Steel Backed Panel Ceramic Wear Liner
Composite ceramic rubber lining plates involve embedding high alumina tiles into rubber via vulcanization. The rubber cushion prevents ceramic tiles from breaking under heavy stress.
The ceramic tiles provide excellent wear resistance, while the elasticity of the rubber effectively reduces impact forces. This composition solves both wear and impact issues for chutes, pipes, hoppers, bins, and cyclones.
ZTA Ceramic Technology: Zirconia Toughened Alumina (ZTA) is a superior wear-resistant material created by adding pure zirconia (ZrO2) to alumina. This significantly improves toughness, making it one of the most effective methods for protecting industrial equipment.
Available Structures
Type 1: Ceramic + Rubber + Steel Back Plate + Studs
Fastening method: Welded mounting studs for easy installation.
Type 2: Ceramic + Rubber + CN Bonding Layer
Fastening method: Cold vulcanization via bonding adhesive.
Type 3: Ceramic + Rubber + Countersunk
Fastening method: Installation by bolts and studs.
Type 4: Rubber + Steel Backing Plate + Studs
Fastening method: Welded mounting studs for easy installation.
Applications & Product Range
Proven quality on-site with no ceramic tiles falling off. Ideal for hard rock mining and bulk materials handling.
Main Product Line:
- ▸ Conveyor Belt Scrapers and Cleaners
- ▸ Ceramic Rubber Wear Liners & Mill Liners
- ▸ Ceramic Rubber Pulley Lagging
- ▸ Impact Beds and Bars
- ▸ Custom Polyurethane and Rubber Products
Certifications:
Frequently Asked Questions
1. What is the difference between ZTA and standard Alumina ceramic?
ZTA (Zirconia Toughened Alumina) incorporates zirconia particles which significantly increase the toughness and impact resistance compared to standard 92% or 95% alumina ceramics.
2. How are the ceramic liners fixed to the equipment?
We offer multiple fastening methods: welded mounting studs on steel backing plates, countersunk holes for bolts, or a CN bonding layer for cold vulcanization bonding.
3. Can the liners be customized for specific shapes?
Yes, we provide customized sizes and shapes. Ceramic tiles are available in square, rectangular, cylindrical, or hexagonal forms to fit your specific equipment geometry.
4. What industries typically use these rubber ceramic liners?
They are widely used in mining, coal power plants, cement factories, steel mills, and any industry involving bulk material handling in chutes, hoppers, and bins.
5. Does the rubber layer help with noise reduction?
Yes, the elastic rubber cushion not only absorbs impact to protect the ceramics but also significantly reduces noise levels during material transport.
6. Are your products certified for international use?
Yes, our facility is ISO9001:2015 certified, and our products are SGS audited, ensuring international quality and safety standards.