Pre-Engineering Lined Ceramics for Mining Equipment

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Product Description

Basic Information
Model NO.
chemshun ceramics
Installation Method
Bolt Fastening
Material
Alumina Ceramic, Aluminum
Shape
Custom Shape, Plain, Weldable, Curved, Trapezoidal, Dimple
Surface Finish
Smooth
Thickness
Customized Thickness
Standard
GB, ISO
Type
Wear Resistant Ceramic
Item
Pre-Engineering Lined Ceramics for Mining Equipmen
Alumina Content
92% Al2O3, 95% Al2O3, Zta
Application Industry
Direct Bond Adhesive, Weld, Vulcanization
Composite
Ceramic/Rubber, Ceramic/Rubber/Steel
Specification
150*50*6~25mm; 100*100*6~30mm; 120*80*6~30mm
HS Code
69091900
Product Description

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex, the ceramics can be engineered or mould to specific shapes to customer's requirement. Alumina ceramic liner has excellent abrasion resistance, hard resistant, corrosion resistance, it is widely used in the mining, power plant, steel plant, cement industries like chutes, hopper, bunker, cyclone, convey belt, etc.

Engineered linings product is a speciality. We can supply a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application. CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution.

Key Features
  • Excellent corrosion resistance property
  • Easily handled size and weight
  • Excellent heat resistance property
  • Excellent impact resistance property
  • Fast and safe installation
  • Lower production and maintenance cost
Application in Industries
Industry Equipment System Equipment Parts
Cement Raw mill system Feed chute, retaining ring, scraper plate, cyclone, bunker
Steel Batching system Mixing bunker, mixing barrel, mixing disk, disk pelletizer
Thermal power Coal handling system Bucket wheel machine, coal hopper, coal feeder, orifice
Mining Transporting material system Hopper, silo
Technical Data Sheet
Attributes Unit 92% Alumina 95% Alumina ZTA
Density g/cc ≥3.60 >3.65 ≥4.2
Flexural Strength Mpa 270-300 320 680
Rockwell Hardness HRA 80-85 87 90
Vickers Hardness Kg/mm2 1000-1150 1200 1300
Product Showcase
Frequently Asked Questions (FAQ)
Q1: What are the main benefits of using pre-engineered alumina ceramic linings?

A1: They provide superior abrasion and corrosion resistance, reducing equipment downtime and maintenance costs while extending the service life of industrial machinery.

Q2: Can these ceramics be customized for complex equipment shapes?

A2: Yes, CAD software is used to design custom linings, and machining before sintering allows for complex three-dimensional shapes to fit specific geometries.

Q3: Which industries typically use these wear-resistant ceramics?

A3: They are widely used in mining, cement production, steel plants, thermal power plants, and chemical industries.

Q4: What installation methods are available for the ceramic tiles?

A4: Common methods include bolt fastening, direct bond adhesive, welding, and vulcanization into rubber-steel composites.

Q5: What is the difference between 92% and 95% Alumina content?

A5: Higher alumina content generally offers increased hardness and better wear resistance, while ZTA (Zirconia Toughened Alumina) provides significantly higher flexural strength and impact resistance.

Q6: What temperature can these ceramic liners withstand?

A6: Depending on the material grade, they can operate at maximum temperatures ranging from 1450°C to 1500°C.

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