Steel Backed Rubber Ceramic Embedded Composite Wear Liner Plate Panel Lining for Chute

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Product Description

Basic Specifications
Model NO.:DB-TCM
Material:Alumina Ceramic, Rubber, Steel
Type:Wear Resistant Ceramic
Installation:Bolt, Cn-Layer, Weld, as Request
Factory Experience:15 Years Production
Capacity:2000 PCS/Week
Origin:China
Conveyor Wear Solutions: Ceramic Rubber Matrix

We offer an extensive range of rubber composite ceramic wear liners developed to provide superior resistance against impact and abrasion experienced in hard rock mining and other bulk materials handling applications. The range caters for the different abrasion, impact and material flow needs unique to individual industries and operations.

Structure Features:
  • High Alumina Ceramic: 92% & 95% Ceramics available. Options for square, rectangular, cylindrical or hexagonal shapes.
  • Cushion Rubber: Superior rubber compound for high impact absorption.
  • Connection: Steel plate and studs or CN bonding layer available for various applications.

The thickness of complete liner, ceramic and rubber are determined on the basis of application, such as handled material lump size, height of fall, and impact angle. Selection guides are available to recommend suitable liners according to protection requirements.

Advanced Vulcanization Technology

The ceramics, rubber and steel plate are permanently bonded through our special molding and hot vulcanization process. Our ceramics will stay in place until completely worn.

Specialty Liners

Ceramic On Rubber Mats: Supplied with a CN bonding layer, ideal for lining over rubber in high wear areas like cyclone launders and dividers.
CN Layer Features: No need to roughen; simply peel off the plastic and apply adhesive. Bonding strength ≥ 12 kN/m.

Factory Strengths
  • Over 15 years experience of producing and developing.
  • Strict quality control and consistency.
  • ISO, SGS, Safety Certificate of Approval for Mining Products.
  • Exporter to more than 45 countries worldwide.
Factory Production
Product Range

Conveyor Accessories: Belt cleaner, impact bed, skirt board, pulley lagging.

Wear Liners: Ceramic wear liner, Rubber liner, PU liner, Composite liner.

Belt Repair: Steel Cord Stripper, repair strips, diamond patches.

Custom Rubber/PU: Polyurethane Blade, rods, wheels, and sheets.

Frequently Asked Questions
Q1: What materials are used in the Ceramic Rubber Matrix?

A: It is a composite of 92% or 95% high alumina ceramic tiles, impact-absorbing rubber, and an optional steel backing plate.

Q2: How are the ceramic tiles fixed to the rubber?

A: Tiles are permanently bonded through a specialized molding and hot vulcanization process to ensure they stay in place until fully worn.

Q3: What are the installation options for these liners?

A: Liners can be installed using bolts and studs, welding, or via a CN bonding layer for cold bonding applications.

Q4: Can the liners be customized for specific chutes?

A: Yes, the size, shape, and placement of ceramic tiles can be designed to meet specific impact and abrasion levels of your equipment.

Q5: What is the benefit of the CN bonding layer?

A: The CN layer provides high bonding strength (≥ 12 kN/m) and eliminates the need for manual roughening, making installation faster and more efficient.

Q6: What certifications does the factory hold?

A: We hold ISO and SGS certifications, along with Safety Certificates of Approval for Mining Products.

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