Basic Information
Feature:
Wear-resistant, Impact-resistant, Heat-resistant, Corrosion-resistant, Insulating, Cold-resistant
Raw Materials:
Natural Rubber, Pad
Medium:
Metal Frame Layer Rubber Sheet
Performance:
Abrasion Resistant Rubber Sheet
Application:
Loader, Construction Machinery, Metallurgical Mach
Process:
Hot Vulcanizing Process
Production:
50000 Square Meter/Year
Product Description
THE RUBBER AND CERAMIC COMPOSITE WEAR-RESISTANT PRODUCTS utilize a hot vulcanization process to integrate toughened ceramic sheets into a steel plate groove equipped with special rubber and countersunk bolts.
🌟 Key Advantages:
- Extended Service Life: Increases equipment longevity by more than 10 times, saving maintenance costs.
- High Impact Resistance: Unique toughening formula provides 3 to 5 times the impact resistance of standard ceramics.
- Premium Raw Materials: High-purity alpha alumina and advanced powder technology ensure uniform distribution and flowability.
Specifications & Applications
This customized product can be manufactured in various shapes and thicknesses to form a strong wear layer:
- Square bricks: 10x10x2~10mm, 17.5x17.5x2~15mm, etc.
- Ceramic plate: 100x100x6~50mm, 150x100X6~50mm.
- Hexagonal tiles: S12xT3~20mm, S19xT6~25mm.
- Ceramic cylinder/rod: 6x6mm to 50x50mm.
Frequently Asked Questions
What are the primary benefits of rubber and ceramic composite liners?
They combine the high hardness of ceramics with the impact resistance of rubber, extending equipment life by over 10 times compared to standard liners.
Can the size and shape be customized?
Yes, we provide fully customizable shapes including square, hexagonal, cylindrical, and rectangular designs to fit your specific machinery requirements.
What industries use these wear-resistant products?
They are widely used in mining, steel, thermal power, cement, chemical, and port industries for material conveying and pulverizing systems.
How is the ceramic attached to the steel plate?
We use a hot vulcanizing process to bond the alumina ceramics and rubber into the steel plate, which often includes countersunk bolts for secure installation.
What is the alumina content in the ceramics?
Our wear-resistant products feature a high alumina ceramic content of 95%, ensuring superior abrasion resistance.
What is the typical lead time for custom orders?
The delivery time depends on the specifications and order volume. Please contact our support team for a detailed timeline based on your project needs.