Chute Composite Rubber Backed Zta Ceramic Tiles Rubber Mats Pad Embedded Wear Liner Panel

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Product Description

📊 Basic Information
Model NO.
DB-TCM-I
Material
Ceramic and Rubber
Type
Impact Resistant and Wear Resistant
Ceramic Tiles
Alumina Ceramic, ZTA Ceramic
Hardness
9 Mohs
Rubber
NR & SBR
Gravity
1.15g/cm3
Abrasion Loss
Lower Than 100mm3
Package
Pallet
Specification
Custom size
Origin
China
Capacity
5000 Pieces / Week
🛡️ Why Choose Our Ceramic Wear Liners

⭐ Factory manufacturing ceramic wear liner and wear plates

⭐ Extensive export experience to multiple countries

⭐ Advanced production lines and precision testing machinery

⭐ Certified Quality Management: ISO9001:2015, ISO14001:2015, ISO45001:2018

⭐ Proven quality, reliable delivery, and reasonable pricing

📝 Product Description

For mining and mineral processing industries, composite rubber ceramic wear liners and ceramic wear plates are ideal solutions. This product combines high alumina ceramic tiles, resilient rubber, and a steel backing plate. The ceramic tiles are vulcanized within the rubber matrix.

  • Elastic Rubber Base: Helps absorb high impact energy.
  • High Alumina Ceramic Tiles: Offer exceptional wear resistance.
⚙️ Fixing Methods & Variations

Our liners offer flexible installation options to suit your facility:

  • Steel backing plate with studs or countersunks for bolt-on installation.
  • Ceramic rubber mats with CN bonding layer for cold vulcanizing processes.
  • Magnetic ceramic rubber liners for quick replacement.
📋 Technical Data Sheet
ItemDescriptionUnitResult
Alumina Ceramic
1Alumina (Al2O3)%92
2Densityg/cm33.62
3HardnessHV301000
4Fracture ToughnessMPa.m1/23.82
Rubber
1Material-NR, SBR blend
2Gravityg/cm31.12
3Tensile StrengthMPa21
4HardnessShore A60+/-5
5Elongation%500
6Abrasion Lossmm3100
💎 ZTA Ceramic Wear Liners

Zirconia Toughened Alumina (ZTA) introduces ZrO2 and Cr2O3 to the formula, resulting in higher strength and toughness than standard alumina. ZTA is ideal for extreme conditions with high impact and heavy wear areas.

🏭 Specialized Wear Solutions

We provide comprehensive wear solutions for material handling, including ceramic lined rubber pipes and direct-to-steel ceramic lining. Our products are widely used in coal mines, iron ore mines, power stations, and cement plants worldwide.

❓ Frequently Asked Questions
1. What is the difference between Alumina and ZTA ceramic liners?
Alumina (92% or 95%) is an economic choice for moderate wear and sliding applications. ZTA (Zirconia Toughened Alumina) offers much higher impact resistance and toughness for extreme conditions.
2. How are the ceramic wear liners installed?
Common installation methods include bolt-on systems using steel backing plates with studs/countersunks, cold vulcanizing with a CN bonding layer, or magnetic attachment.
3. Can the liners be customized to specific sizes?
Yes, we provide custom sizes and configurations including different ceramic shapes (square, cylindrical, hexagonal) and various rubber thicknesses to suit your specific facility.
4. What industries typically use these ceramic rubber composites?
They are widely used in bulk material handling industries such as coal and iron ore mining, power plants, cement manufacturing, chemical processing, and quarries.
5. What is the temperature range for these rubber ceramic liners?
Our standard rubber ceramic wear liners are designed to operate effectively within a temperature range of -40ºC to +80ºC.
6. What certifications does the manufacturing facility hold?
The production process is certified under ISO9001:2015 (Quality), ISO14001:2015 (Environment), and ISO45001:2018 (Health and Safety) standards.

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