Steel Backing Plate Composite Rubber Ceramic Wear Resistant Liner

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Steel Backing Plate Composite Rubber Ceramic Wear Resistant Liner

Customization:	Available
Standard:	GB
Application:	Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard, Chemical Plant, Steel and Iron Plant, Coal Fired

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Product Description

Basic Specifications

Model NO.

DB-TCM

Material

Alumina Ceramic + Rubber + Cn Layer / Steel Plate

Type

Ceramic Wear Liner

Suitable

Conveyor, Chute, Hopper, Bin, Pipe, Mine, Quarry

Function

Wear, Abrasion and Impact Protection

Ceramic Shape

Cylindrical, Hexagonal, Square, Spherical

Install Method

Steel Plate and Studs, or Bonding Layer

Certificate

ISO9001: 2015, SGS, CE

Process

Hot Vulcanizing

Alumina Content

92% / 95%

HS Code

6909120000

Capacity

5000 pieces Per Month

Why Choose Our Solutions

Over 20 years of expertise in wear products and conveyor accessories.

Global export experience to UK, France, Chile, USA, Australia, and Russia.

SGS audited supplier and ISO9001:2015 certified production facility.

Strict QC/QA protocols ensuring high quality and product consistency.

Product Overview

The Steel Backing Plate Composite Rubber Ceramic Wear Resistant Liner integrates high alumina tiles into a rubber matrix through vulcanization. The rubber cushion effectively prevents ceramic tiles from breaking under high impact, while the ceramics provide world-class abrasion resistance.

Composite Rubber Ceramic Wear Resistant Liner Structure

Key Features & Benefits

Extreme Impact Resistance: Rubber backing absorbs kinetic energy.
Superior Wear Protection: Alumina ceramic tiles handle high-velocity friction.
Noise Reduction: Elastic rubber layer significantly dampens operational noise.
Cost Effective: Extends equipment service life and reduces maintenance downtime.
Easy Installation: Can be mounted via epoxy resin, cold vulcanization, or studs.

Mounting Configurations

Type 1: Steel Back Plate + Studs

Type 2: CN Bonding Layer

Technical Parameters

Material	Attributes	Properties
Ceramic Tiles	Material Content	92%, 95%, T95%, ZTA
Rubber	Density	~1.4g/cm³
	Tensile Strength	≥15 Mpa
	Shore Hardness	45-65 Shore A
	Working Temp	-50ºC to 200ºC
Steel Plate	Material / Thickness	Q235A / 5mm-6mm

Industrial Applications

Commonly applied in discharge chutes, transfer chutes, hoppers, bins, silos, and conveyor skirt liners across multiple heavy industries.

Industry	Applied Equipment
Mining & Steel	Chutes, Reflectors, Impact Plates, Bunkers
Power Plants	Coal Feeders, Coal Hoppers, Bins
Port & Cement	Stacker & Reclaimers, Belt Stock House

Quality Certifications

Frequently Asked Questions

What materials are used in the composite wear liners?

The liners consist of high alumina ceramic tiles (92% or 95%), a natural rubber cushion, and either a steel backing plate with studs or a CN bonding layer.

How do I choose between Type 1 and Type 2 installation?

Type 1 (Steel Plate + Studs) is ideal for mechanical fastening where welding or bolting is preferred. Type 2 (CN Layer) is designed for cold vulcanization bonding directly to equipment surfaces.

What is the temperature range for these liners?

The rubber components are designed to operate efficiently in temperatures ranging from -50ºC up to 200ºC.

Can the size and shape of the tiles be customized?

Yes, we offer customized sizes and various ceramic shapes including cylindrical, hexagonal, square, and spherical to fit your specific equipment geometry.

Why is rubber used with ceramic?

Rubber acts as a shock absorber. While ceramic is extremely hard and wear-resistant, it can be brittle. The rubber layer prevents the tiles from cracking under heavy material impact.

What are the main industries that use these liners?

These are widely used in hard rock mining, coal-fired power plants, steel mills, cement plants, and port bulk material handling.

Steel Backing Plate Composite Rubber Ceramic Wear Resistant Liner

Product Description

Key Features & Benefits

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