DN80 Pneumatic Ceramic Lined Twin Disc Gate Valve

Customization: Available
Media: Gas
Temperature: Ordinary Temperature

Product Description

📋 Basic Info.
Type
Straight-through
Material
Carbon Steel
Connection Form
Flange
Pressure
Ordinary Temperature
Actuator
Pneumatic
Seal Surface
Parallel Gate Valve
Thread Position
Inside Gate Valve
Standard
GB
Diameter
DN50-1200mm
Working Pressure
0.6-1.6MPa
Warranty
12 Months
Capacity
10000 Pieces/Year
⚙️ Product Description
Application

This valve is mainly used in the fly ash pneumatic conveying system of thermal power generation enterprises, as a warehouse pump discharge valve, balance valve, exhaust valve, and plugging valve. It can also be used as a pipeline switching valve and an ash unloading valve. At the same time, it can also be used for opening and closing the pipelines with various wearable dry dust, water, steam and other media such as cement, mining, papermaking, and chemical industries.

Pneumatic Ceramic Lined Twin Disc Gate Valve
Ceramic Lined Gate Valve Details
Twin Disc Gate Valve Structure
Industrial Gate Valve
Technical Features

This double gate valve provides bi-directional sealing. The valve body features precision cast steel, while sealing components utilize wear-resistant and high-temperature resistant fluorine rubber. The sealing surface between the valve plate and seat is crafted from toughened structural ceramics or cemented carbide, reaching a hardness of 60~70HRC. This ensures a service life 5-10 times longer than ordinary valves, offering superior wear resistance, high temperature resistance, and low starting load.

Working Principle

Operating via air input, the valve stem drives the plate downward to close and upward to open. A spring-loaded mechanism ensures the plate remains pressed against the seat, compensating for thermal expansion and preventing particulate entry. During operation, the valve plate rotates to provide a grinding/polishing effect. The eccentric body design creates a material vortex during discharge, facilitating a self-cleaning lumen effect.

Specifications
  • Nominal Diameter: DN40-DN300 (Customizable)
  • Nominal Pressure: 1.0-1.6MPa
  • Actuator Working Pressure: 0.4-1.0MPa
  • Applicable Temperature: 200ºC (High-temp type up to 400ºC)
  • Media: Fly ash, dry dust, solid particles, gas, liquid, etc.
Model DN L D D1 D2 b-f n-Φd H
Z674Tc-10C5020016012510020-34-18520
6522018014512020-34-18595
8024019516013522-34-18635
10028021518015522-38-18630
12530024521018524-38-18715
15032028024021024-38-23840
17532031027024026-38-23885
20035033529526526-38-231155
25040039035032028-312-231400
30045044040036828-412-231800
Installation and Usage

1. Verify valve model and technical parameters against the manual before installation.
2. Prohibit flange welding after installation. Ensure appropriate distance and use gaskets on both flange sides.
3. Maintain coaxial alignment between pipelines and valve diameter. Flange surfaces must be flat to ensure uniform bolt tightening and normal operation.

Installation Feedback 1
Installation Feedback 2
❓ Frequently Asked Questions
What are the primary applications for this pneumatic ceramic gate valve?
It is widely used in fly ash pneumatic conveying systems in power plants, as well as in cement, chemical, and mining industries for handling wearable dry dust, water, and steam.
Why is ceramic lining used in the sealing surface?
Ceramic lining provides extreme hardness (60-70HRC) and wear resistance, solving erosion problems caused by material scouring and extending service life by 5-10 times compared to ordinary valves.
What is the maximum operating temperature?
The standard model handles up to 200ºC, while specialized high-temperature resistant versions can withstand up to 400ºC.
How does the self-cleaning mechanism work?
The eccentric body design creates a material vortex flow during discharge, which naturally cleans the valve lumen as the material passes through.
Does the valve handle pressure changes well?
Yes, the spring-loaded valve plate allows for vertical movement, helping to compensate for thermal expansion and contraction while overcoming back pressure changes to maintain a tight seal.
What diameters are available for this valve?
Nominal diameters range from DN40 to DN300 as standard, but sizes up to DN1200mm can be accommodated or customized based on requirements.

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