500mm 99% Ai2o3 Ceramic Tiles Mosaic Tile Rubber Backed Plane

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500mm 99% Ai2o3 Ceramic Tiles Mosaic Tile Rubber Backed Plane

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Product Description

Basic Information

Model NO.

DB-TCM

Material

Ceramic, Rubber/ Polyurethane and Steel Mild Plate

Type

Composite Wear Liner

Process

Hot Vulcanizing Process

Al2O3

92%

Certificate

ISO9001:2008, SGS

Capacity

10000 PCS/Month

HS Code

6902200000

Product Description

500mm 99% AI2O3 ceramic tiles mosaic tile rubber backed plane

Superior wear resistance of high alumina ceramics. Energy-absorbing rubber cushions, more impact resistant. Extend wear life of your production line, reduce maintenance and down time.

Key Features

🛡️

High alumina ceramic offers excellent wear resistance.

💎

Rubber layer prevents ceramic tiles breakage.

🔧

Available with stud bolt, weldable methods or CN bonding layer.

📐

Various shapes: bricks, cylindrical, square, hexagonal.

Structure & Materials

Composite Structure: Alumina ceramic + rubber / polyurethane + steel backing plate + studs

High Alumina Ceramic Details:

Al2O3 > 92%
Available with square, rectangular, cylindrical, or hexagonal shapes.
Thickness determined by application (materials handled, lump size, fall height).

Specifications

Ceramic Liner Size (mm)	Ceramic Shape (mm)	Structure	Overall Thickness (mm)
500x500x8	Square, Cylindrical or Hexagonal	4mm ceramic on 4mm rubber	8
500x500x10	Square, Cylindrical or Hexagonal	6mm ceramic on 4mm rubber	10
500x500x14	Square, Cylindrical or Hexagonal	10mm ceramic on 4mm rubber	14
500x500x20	Square, Cylindrical or Hexagonal	13mm ceramic on 7mm rubber	20
500x500x25	Cylindrical or Hexagonal	20mm ceramic on 5mm rubber	25
500x500x30	Cylindrical or Hexagonal	25mm ceramic on 5mm rubber	30
Customized sizes and configurations are available as per request.

Packaging & Quality

Package Details:

Standard export packing, plywood pallet.
No wood, no need fumigation.
Pallet size: 1000*1000*620mm.
Capacity: 20~24 pallets per 20GP container.

Why Choose Us:

✓ SGS audited supplier
✓ ISO9001 certified factory
✓ Excellent bonding between ceramic, rubber, and steel
✓ Proven quality exported to Australia, USA, Russia, Chile, etc.

Frequently Asked Questions

What materials are used in these composite wear liners?

The liners are composed of high alumina ceramic tiles, a resilient rubber or polyurethane cushion, and a mild steel backing plate with installation studs.

What is the alumina content of the ceramic used?

We use ceramics with an Al2O3 content of at least 92%, though options up to 99% are available for specific mosaic tile configurations.

How are the ceramic liners installed onto equipment?

They can be installed using stud bolts on the steel backing plate, weldable methods, or a CN bonding layer for cold vulcanizing applications.

Can I get customized sizes for my specific chute?

Yes, while standard sizes like 250x250mm, 300x300mm, and 500x500mm are common, we can manufacture irregular sizes and custom configurations on request.

What are the benefits of the rubber backing in the liner?

The rubber layer acts as an energy-absorbing cushion that prevents the ceramic tiles from breaking under high impact and significantly reduces noise levels.

Are your products certified for international use?

Yes, our production processes are ISO9001:2008 certified, and we are an SGS audited supplier, ensuring high-quality standards for global export.