Basic Information
| Model NO. | Ceramic Plate Lined Wear-resistant Pipe |
| Material | Steel |
| Type | Wear Resistant Pipe |
| Product Name | Ceramic Tile Lined Wear-Resistant Elbow |
| Size | DN80-DN600 |
| Feature | Wear-Resistant |
| Lining Ceramic Layer Thickness | 4-25mm |
| HRC | HRC |
| Transport Package | Wooden Box |
| Origin | Shanxi |
| Production Capacity | 5000ton/Year |
Product Description
Alumina ceramic patch wear-resistant pipe is a composite pipe product developed specifically to address the wear challenges faced by industrial pipes. It utilizes a dual-layer composite structure consisting of a high-strength ceramic patch and a metal matrix. The core wear-resistant layer is made of alumina ceramic (AlO2) with a purity exceeding 92%, sintered at high temperatures.
| Specification |
Outer diameter |
Inside diameter |
Wall thickness |
Steel pipe thick |
| DN80 | 112~132 | 80 | 10~14 | 6~12 |
| DN100 | 132~152 | 100 | 10~14 | 6~12 |
| DN200 | 236~264 | 200 | 10~20 | 6~12 |
| DN400 | 436~464 | 400 | 10~20 | 6~12 |
| DN600 | 642~684 | 600 | 15~30 | 6~12 |
| DN1000 | 1046~1088 | 1000 | 15~30 | 8~14 |
| DN2000 | 2046~2088 | 2000 | 15~30 | 8~14 |
| Note: customized according to customer needs. |
Support customization of various sizes.
Core Features
1. Ultra-Wear-Resistant
Service Life Extended 5-10 Times. Alumina ceramics offer 20 times the wear resistance of ordinary seamless steel pipes.
2. Corrosion-Resistant
Withstanding corrosion from acidic, alkaline, and salt solutions (pH 1-14) and high-temperature flue gases (≤800°C).
3. Low Resistance and High Efficiency
Smooth surface with a coefficient of friction of only 0.15-0.2, reducing energy consumption by 15%-20%.
4. Safe and Reliable
High-strength, high-temperature-resistant adhesive achieving a shear strength of >15MPa.
Projects
Microcrystalline Ceramic Parameters
| Alumina content | ≥95% |
| Density | ≥3.6 g/cm3 |
| Rockwell hardness | ≥85 HRA |
| Compressive strength | ≥850 MPa |
| Wear resistance | ≤0.0002g |
| Ceramic sheet thickness | 1.5-25mm |
Company Overview
Frequently Asked Questions
Q1: What is the main advantage of ceramic lined pipes?
The primary advantage is extreme wear resistance. Alumina ceramic linings can extend the service life of pipes by 5 to 10 times compared to traditional steel pipes in abrasive environments.
Q2: Can the pipe size and shape be customized?
Yes, we support full customization for various specifications, including straight pipes, elbows, tees, and reducers ranging from DN50 to DN2000.
Q3: How is the ceramic patch attached to the steel?
We use high-strength, high-temperature-resistant industrial adhesives with a shear strength exceeding 15MPa to ensure the patches stay firmly in place even under vibration.
Q4: What is the temperature limit for these pipes?
The ceramic material itself can withstand high-temperature flue gases up to 800°C, making it suitable for metallurgical and power industry applications.
Q5: Does the lining increase flow resistance?
On the contrary, the smooth surface of the ceramic lining has a lower friction coefficient (0.15-0.2) than steel, which can actually reduce energy consumption by 15-20%.
Q6: In which industries are these pipes commonly used?
They are widely used in mining (tailings), coal power (pulverized coal and ash), cement (gravel and sand), and chemical industries involving corrosive and abrasive media.
Xingli Industrial Ceramics
